Control of consumption on turbochargers

Industrial turbo compressors are devices for generating compressed air. They are widely used in the automotive industry, metallurgy, glass, and textile production. The high energy consumption of these units results in significant operating costs. Therefore, there is a need for continuous monitoring of compressed air consumption and evaluation of compressor performance.

The use of vortex flow meters simplifies the process of continuous monitoring of compressed air flow. They provide measurement, recording, and visualization of data with high accuracy.

Vortex flow meter VX 570 provides accurate data necessary for optimizing flow and improving system stability. It can monitor the flow of various media, including liquids, and record readings in digital format thanks to the data logger DS 500 and specialized software.

To minimize energy consumption, the turbo compressor must operate at maximum efficiency. This can only be achieved through constant monitoring and recording of flow. Prompt detection and elimination of technical faults also play a key role. The VX 570 flow meter ensures rapid problem detection, which helps reduce electricity costs.

Key features of the VX 570 flow meter

The VX 570 flow meter is a high-precision device with a wide measurement range from 2 to 70 m/s. It is suitable for use not only with air but also with gas mixtures and variable components. Thanks to vortex technology, the device can measure the flow of liquids and vapors. Additionally, it records instantaneous flow, flow velocity, temperature, and pressure in the pipeline.

The device housing is made of aluminum alloy, resistant to extreme operating conditions. Internal components are made of stainless steel, ensuring resistance to aggressive environments. The absence of moving parts increases the device's durability and minimizes maintenance requirements.

The VX 570 measures both volumetric and mass flow. Built-in pressure and temperature compensation allows calculation of normalized flow without the need for additional sensors or correctors. This reduces measurement errors and eliminates extra costs.

The device is based on advanced technologies and guarantees accuracy even with sharp changes in temperature, pressure, or flow. An important advantage of the VX 570 is its vibration resistance thanks to an improved filtering system.

Data monitoring: DS 500 recorder and CS Basic software

To evaluate the efficiency of turbo compressors, it is necessary to record and analyze data on flow, pressure, velocity, and temperature. All sensors, including flow meters, are connected to the DS 500 recorder, which logs readings in a unified system. Key parameters such as compressed air flow (m³), pressure, and others are displayed on a 7-inch touchscreen.

Data from the DS 500 recorder can be exported or monitored in real time via USB or Ethernet. Software CS Basic simplifies the creation of reports for a week, month, or year and provides tools for analyzing charts and tables.

Features of turbo compressors

Industrial turbo compressors are used to supply large enterprises with compressed air. Unlike screw compressors with a maximum power of 315 kW, turbo compressors can reach power up to 2000 kW.

The annual energy consumption of such equipment is about 16 million kWh, which is equivalent to costs exceeding 3 million euros. Under these conditions, accurate measurement of compressed air performance becomes critically important.

For more information about the devices, you can contact IZMERKON by phone at +7 (812) 309 56 05 or via the feedback form.